MOTOROLA MVME2604761 Ethernet Controller Board

As an embedded processor module, MOTOROLA MVME2604761, with its excellent performance and strong adaptability, occupies an important position in fields with extremely high requirements for equipment reliability such as industrial automation, aerospace, and military equipment, providing solid hardware support for various industrial control tasks.

• Processor: Equipped with Motorola PowerPC series processor with a main frequency of up to 300MHz. This processor architecture is famous for its efficient instruction set and excellent real-time processing capability. It can quickly respond to various instructions in industrial control, efficiently process complex control algorithms and real-time data, and meet the strict requirements for real-time performance and computing performance in industrial scenarios.

• Memory Configuration: Equipped with 64MB SDRAM memory. SDRAM has the characteristics of high-speed data reading and writing, which can provide fast data caching and exchange space for the processor, reduce data access delay, and ensure the smooth operation of the system when processing a large amount of real-time data. At the same time, the module also includes 8MB Flash memory for storing operating systems, boot programs, and key configuration data. The non-volatile feature of Flash memory ensures that data will not be lost after power failure, ensuring that the system can quickly return to normal operation when it is started next time.

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• Communication Interface: Integrates 2 10/100Mbps Ethernet interfaces, adopting RJ45 interface type, supporting mainstream network protocols such as TCP/IP. It can realize high-speed data communication with upper computers and other control modules in the industrial Ethernet, meeting the needs of remote monitoring, data sharing, and collaborative control in industrial control. In addition, it is also equipped with 4 RS-232 serial interfaces, supporting asynchronous communication, which is suitable for connecting low-speed peripherals such as serial printers, modems, and sensors, providing a flexible solution for the diverse communication needs of industrial sites.

• I/O Interface: Includes 16 channels of digital input and 16 channels of digital output interfaces. The input voltage range is 5-24V DC, and the output current can reach 200mA, which can directly connect to devices such as solenoid valves, relays, and indicator lights in industrial sites to realize switch control and status monitoring of external devices. At the same time, the module also provides 2 channels of analog input interfaces (12-bit resolution) and 2 channels of analog output interfaces (12-bit resolution), which can collect analog signals such as temperature and pressure, and output control voltage or current signals to drive actuators, meeting the needs for analog signal processing in industrial control.

• Expansion Interface: Equipped with PCI bus interface and VMEbus interface. Among them, VMEbus, as a high-performance industrial bus standard, supports parallel connection of multiple modules and high-speed data transmission, facilitating users to expand various functional modules such as data acquisition cards and communication cards according to actual needs, greatly improving the expandability and flexibility of the system.

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• Working Environment: The operating temperature range is 0℃-60℃, which can adapt to temperature changes in common environments such as industrial workshops and control rooms. The relative humidity is 5%-95% (non-condensing), and it can operate stably in humid environments such as food processing workshops and sewage treatment plants. In terms of anti-vibration performance, the module can withstand vibration shocks with a frequency range of 10-2000Hz and an acceleration of 5g, ensuring that it will not fail in the vibration environment generated by the operation of industrial equipment.

• Power Parameters: Adopts +5V and +12V dual-channel DC power supply. The power input ranges are +4.75V-+5.25V and +11.4V-+12.6V respectively. It has a certain tolerance to voltage fluctuations and can be compatible with industrial power supply systems of different specifications. The rated power consumption is about 15W. The low-power design not only reduces energy consumption but also reduces the heat generation of the module, helping to extend its service life.

The combination of the PowerPC processor and high-speed memory in the MVME2604761 module gives it excellent real-time processing capability. In industrial control, it can collect signals from multiple sensors in real-time, such as temperature, pressure, and flow, and quickly analyze and calculate through built-in control algorithms, generate control instructions in a timely manner, and send them to actuators to ensure precise control of industrial processes. For example, in the control of reaction kettles in chemical production, the module can monitor the temperature and pressure changes in the reaction kettle in real-time, adjust the heating power and feeding speed according to the preset control logic, keep the reaction process in the best state, and improve product quality and production efficiency.

The module integrates multiple interfaces such as Ethernet, serial interface, digital I/O, and analog I/O, which can directly connect with various devices in industrial sites without additional interface conversion equipment, simplifying the hardware architecture of the system. At the same time, VMEbus and PCI expansion interfaces provide a broad space for the expansion of system functions. When industrial control requirements change, users can add new functional modules through expansion interfaces, such as increasing data acquisition channels to monitor more parameters, or adding communication modules to support new communication protocols, so as to quickly adapt to different application scenarios and greatly improve the flexibility and expandability of the system.

The adoption of industrial-grade components and strict production processes enables the MVME2604761 module to have excellent reliability and stability. In circuit design, measures such as optimizing wiring and adding filter capacitors are taken to effectively improve the anti-electromagnetic interference capability of the module, ensuring stable operation in the complex electromagnetic environment of industrial sites. In addition, the module also has a complete fault self-inspection function, which can monitor its own working status in real-time, such as power supply voltage and temperature. When an abnormal situation is detected, it will send an alarm signal in a timely manner, facilitating maintenance personnel to quickly troubleshoot faults, reduce system downtime, and ensure the continuity of industrial production.